Dassel DSL-36-IPI Manuel d'installation

1 MARCH 2012 DSL-36-REV-11 Report No. 216-F-14c-6.5 www.kozyheat.com DIRECT VENT GAS FIREPLACE INSTALLATION MANUAL —Do not store or use gasoline o

9 37-1/2” (953mm) 36-3/8” (924mm) WALL ENCLOSURE ROUGH OPENING 12-1/2” (318mm) H x 10-7/8” (277mm) W opening (required for horizontal terminations)

10 Frame a 12-1/2” (318mm) high (H) x 10-7/8” (276mm) wide (W) opening on exterior wall for chimney termination. This opening size includes

11 MANTEL REQUIREMENTS TYPICAL INSTALLATION OPTIONS 15-1/2” (394mm) 36-3/8” (924mm) 1/4”

12 GLASS FRAME ASSEMBLY 1. Place glass frame assembly onto fireplace front. 2. Pull top handles out and down to secure assembly top. 3. Pull bot

13 GAS LINE CONNECTION This fireplace is manufactured for use with Natural Gas. An LP conversion kit, is included wit

14 Simpson Dura-Vent DV-PRO 5” x 8” direct vent system (horizontal and vertical terminations). Simpson Dura-Vent 8” x 6-5/8” Decreaser (used wit

15 VENTING #800-WPT WALL PASS-THRU 12-1/2” (318mm) HIGH x 10-7/8” (276mm) WIDE A. Measure wall thickness; cut insulati

16 VENTING MIN. / MAX. HORIZONTAL VENTING (5”x 8”) MIN. / IMAX HORIZONTAL VENTING (8” x 6-5/8” DECREASER) 90° ELBOW

17 HORIZONTAL VENT HEAT SHIELD VENTING HORIZONTAL VENTING TYPICAL CORNER INSTALLATION 5” X 8” 90° elbow + horizontal

18 For each additional 90° elbow used after first elbow, 3ft. (914mm) must be subtracted from maximum allowed venting. For each 45°elbow used, 1-1/

1 CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior

19 VENTING VERTICAL TERMINATIONS MIN. / MAX. VERTICAL VENTING (5” x 8”) MIN. / MAX. VERTICAL VENTING (8” x 6-5/8” DECREASER) RECOMMENDED: Vertic

20 VENTING MAXIMUM VERTICAL & HORIZONTAL COMBINATION VENTING 8” x 6-5/8” DECREASER VERTICAL & HORIZONTAL COMBINATION TERMINATIONS MAX

21 VENTING (Horizontal & Vertical Combination) TERMINATION MUST BE WITHIN SHADED AREA. HORIZONTAL / VERTICAL COMBINAT

22 VENTING INSTALLATION OF #800-1 SERIES DIRECT VENT TERMINATION KIT(S) HORIZONTAL TERMINATIONS Refer to illustration on following page. IF TERM

23 VENTING B F D A G E C H A TERMINATION BOX B SLOTS IN EXTERIOR WALL PLATE C 5” FLEX PIPE COLLAR D 5” PIPE ON FIREPLACE OR EXTENSION KIT E 8

24 TERMINATION VENT CAP LOCATION 1. Terminations against vinyl siding must use a vinyl siding protector. Follow inst

25 Roof Pitch H (Min.) Ft. H (Min.) m Flat to 6/12 1.0 0.30 Over 6/12 to 7/12 1.25 0.38 Over 7/12 to 8/12 1.5 0.46 Over 8/12 to 9/12 2.0 0.

26 #DSL-50A LOG SET INSTALLATION #D7 #D12 #D10 #D11 #D8 #D9 Position #D7- #D9 logs, aligning holes in bottom of logs

27 CONTROL BOARD REMOVAL / INSTALLATION 1. Turn fireplace off. 2. Shut off gas supply at manual shut-off valve. 3.

28 1. Remove upper louver and hood. Refer to page 12. 2. Remove glass frame assembly. Refer to page 12. 3. Remove log set. 4. Remove pilot shield

2 TABLE OF CONTENTS INTRODUCTION Introduction and Homeowner Reference Information 1 CONTENTS Table of Contents 2 SAFETY INFORMATION Safety In

29 If it is determined that a restrictor is needed or restrictor modification is required after termination is installed, access c

30 Burner Ports Burner Orifice MAINTENANCE DSL-36-IPI Pilot DSL-36 Pilot DSL-36-MV Pilot Figure 30a Annual cleaning of

31 LIMITED WARRANTY WARRANTY CONDITIONS & REQUIREMENTS: 1. You are the original purchaser. This warranty is not transferable. 2. Installation o

32 LIFETIME WARRANTY LIFETIME WARRANTY THIS LIFETIME WARRANTY COVERAGE WILL BE EXTENDED AS DESCRIBED BELOW PROVIDED ALL WARRANTY CONDITIONS AND RE

www.kozyheat.com JULY 2012 DSL-36-SUP-REV-02 —Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or an

1 SPECIFICATIONS DSL-36 NATURAL GAS LP GAS MINIMUM INLET GAS PRESSURE 5” WC (1.25 kPa) (7” WC (1.74 kPa) recommended) 11” WC (2.74 kPa) (recomm

2 TABLE OF CONTENTS SAFETY INFORMATION Safety Information 2 SPECIFICATIONS Components List 3 Gas Pressure Requirements

3 SAFETY INFORMATION Installation and repair should be done only by a qualified service person. The appliance

4 OPTIONAL FAN INSTALLATION Optional fan kit #TMT-028 includes: (1) 75 CFM fan with temperature control switch and 4ft. (1219mm) fan cord

5 THERMOSTAT / WALL SWITCH / REMOTE If desired, a thermostat (wireless style also available), wall switch, or remote control assembly may be used to

3 This fireplace has been tested to and complies with ANSI Z21.88a-2007·CSA 2.33a-2007·CSA P.4.1-02 “VENTED GAS FIREPLACE HEATERS” by OMNI-Test Labo

6 VALVE & PILOT ASSEMBLY COMPONENTS ELECTRODE PILOT HOOD THERMOPILE THERMOCOUPLE VALVE TERMINALS GAS CONTROL KNOB PIEZO IGNITOR HI /LO FLAME ADJ

7 LIGHTING AND SHUTDOWN WARNING DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY O

8 LIGHTING AND SHUTDOWN (cont.) Figure 8a NOTE When fireplace is initially lit, condensation will appear on the glass; this is normal in a

9 LIGHTING AND SHUTDOWN (cont.) To turn burner OFF, depress ON/OFF rocker switch to OFF, turn off wall switch or adjust setting on thermosta

10 PRESSURE TESTING Figure 10a NOTE The appliance and its individual shutoff valve must be disconnected from gas supply

11 TROUBLESHOOTING NO SPARK FROM ELECTRODE TO PILOT WHEN PIEZO BUTTON IS TRIGGERED. A. Check wiring at back of piezo for proper connection. B. Chec

12 TROUBLESHOOTING A. Gas control knob not turned to ON. B. ON/OFF switch not turned on. C. Remote, wall switch or thermostat not turned

13 TROUBLESHOOTING A. No LP (propane) in tank. ♦ Check tank and refill if necessary. B. Glass frame assembly not installed correctly.

14 CONVERSION KIT INSTRUCTIONS CAUTION WARNING THE GAS SUPPLY SHALL BE SHUT OFF PRIOR TO DISCONNECTING THE ELECTRICAL POWER, BEFORE PROC

15 CONVERT GAS VALVE: Follow instructions included with kit to convert gas valve to either Nat. or LP. CONVERSION KIT INSTRUCTIONS * REFER TO FIREPL

4 COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS For all sidewall horizontally vented gas fueled equipment installed in every dwel

16 CONVERSION KIT INSTRUCTIONS FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel q

17 MAINTENANCE Annual cleaning of burner system is required. Vacuum all components thoroughly. The burner assembly

18 www.kozyheat.com Replacement parts are available through your local dealer. Contact them for availability and pricing. REPLACEMENT PARTS LIST MILLI

www.kozyheat.com MARCH 2012 DSL-IPI-SUP-REV-01 —Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or

1 TABLE OF CONTENTS SAFETY INFORMATION Safety Information 2 SPECIFICATIONS Components List 3 Gas Pressure Requirements

2 SAFETY INFORMATION Installation and repair should be done only by a qualified service person. The appliance

3 DSL-IPI COMPONENTS LIST SPECIFICATIONS PART NUMBER DESCRIPTION DSL-100 IPI Control Board Assembly 700-203 Manual Gas Shut-off Valve DSL-135 Bu

4 WIRING SCHEMATICS IMPORTANT THIS SYSTEM REQUIRES ELECTRICITY (120V) AND / OR BATTERIES TO OPERATE. USING BATTERY BACK UP WILL OPERATE BURNER ONL

5 CONTROL SYSTEM COMPONENTS Figure 5a Pilot Igniter Flame Sensor PILOT ASSEMBLY REMOTE CONTROL Figure 5c GAS VALVE Outlet pressure tap Stepper moto

6 CONTROL SYSTEM COMPONENTS FAN CONTROL MODULE Figure 6a RECEIVER DFC CONTROL BOARD Figure 6c Figure 6b

5 SPECIFICATIONS FIREPLACE DIMENSIONS FIREPLACE DIMENSIONS DESCRIPTION Height Width Back Width Depth Opening Width

7 SYSTEM OPERATION INITIALIZING THE SYSTEM FOR THE FIRST TIME NOTE This procedure must be performed every time batteries are replaced in Receiver or

8 ROOM THERMOSTAT (Transmitter Operation) The Smart Thermostat function adjusts flame height based on set temperature and actual room temperature. As

9 KEY LOCK This function locks the keys to avoid unsupervised operation. To Activate: Press MODE and UP keys at same time. To De-activate: Press MODE

10 SYSTEM OPERATION This system has the option of a continuous (standing) pilot feature. This allows you to change from a spark-to-pilot system to a s

11 LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE OPERATING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIO

12 LIGHTING AND SHUTDOWN (cont.) 5 MINUTES Power OFF Power ON Power OFF OFF OFF ON 1 4 1 3 2 5 3 2 Figure 12b Figure 12a STOP! Read safety informa

13 PRESSURE TESTING INLET PRESSURE TEST: Outlet (Manifold) Pressure Screw Inlet Pressure Screw Figure 13a IMPORTANT Pressure check taps for manifold

14 TROUBLESHOOTING Before proceeding with the steps in the following troubleshooting guide, verify the power supply (AC/DC adapter or Fan Control Mod

15 IPI TROUBLESHOOTING PILOT AND BURNER EXTINGUISH WHILE IN OPERATION No LP in tank. Check and refill if necessary. Glass frame assembly not install

16 CONVERSION KIT INSTRUCTIONS #NCK-DSL-S NAT GAS CONVERSION KIT / #LCK-DSL-S LP GAS CONVERSION KIT REPLACE BURNER ORIFICE: Remove existing o

6 1. Frame an opening for fireplace, allowing for vent installation and type of installation (corner or flat wall application). 2. If masonry (opt

17 CONVERSION KIT INSTRUCTIONS NATURAL GAS LP GAS MINIMUM INLET GAS PRESSURE 5” WC (1.25 kPa) (7” WC (1.74 kPa) recommended) 11” WC (2.74 kPa)

18 CONVERSION KIT INSTRUCTIONS FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel q

19 MAINTENANCE Annual cleaning of burner system is required. Vacuum all components thoroughly. The burner assembly

20 www.kozyheat.com Replacement parts are available through your local dealer. Contact them for availability and pricing. REPLACEMENT PARTS LIST CONTR

Report No. 216-F-14c-6.5 www.kozyheat.com JULY 2012 DSL-MV-SUP-REV-02 —Do not store or use gasoline or other flammable vapors and liquids in the vic

1 TABLE OF CONTENTS SAFETY INFORMATION Safety Information 2 SPECIFICATIONS Components List 3 Gas Pressure Requirements

2 SAFETY INFORMATION Installation and repair should be done only by a qualified service person. The appliance

3 DSL-36-MV COMPONENTS LIST SPECIFICATIONS DSL-36-MV NATURAL GAS LP GAS MINIMUM INLET GAS PRESSURE 5” WC (1.25 kPa) (7” WC (1.74 kPa) (recommended

4 WIRING SCHEMATICS IMPORTANT THIS SYSTEM REQUIRES ELECTRICITY (120V) AND / OR BATTERIES TO OPERATE. USING BATTERY BACK UP WILL OPERATE BURNER ONL

5 CONTROL SYSTEM COMPONENTS Figure 5a REMOTE CONTROL Valve Terminals Gas Control Knob Step Motor Pilot Hood Thermopile Thermocouple PILOT ASSEMBLY

7 Top stand-off brackets and stand-off heat shield are attached to fireplace top in a flat state for shipping. 1. Remove and save (4) screws secur

6 CONTROL SYSTEM COMPONENTS FAN CONTROL MODULE Figure 6a RECEIVER Figure 6b INITIALIZING THE SYSTEM FOR THE FIRST TIME NOTE This procedure must be

7 SYSTEM OPERATION TEMPERATURE DISPLAY With the system in OFF position, press Thermostat Key and Mode Key at the same time to change from degrees

8 SYSTEM OPERATION The Smart Thermostat function adjusts flame height based on set temperature and actual room temperature. As room temperature gets c

9 SYSTEM OPERATION TURN ON THE APPLIANCE Follow instructions as outlined in Lighting and Shutdown. Pages 11-12. Press ON/OFF key on transmitter

10 LIGHTING AND SHUTDOWN WARNING DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY

11 LIGHTING AND SHUTDOWN (cont.) Figure 11a NOTE When fireplace is initially lit, condensation will appear on the glass; this is normal in

12 To turn burner OFF, press hand held remote OFF button. Turn pilot off by pushing in and turning gas control knob to OFF. DO NOT FORCE. TURN BURNER

13 PRESSURE TESTING IMPORTANT Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The p

14 TROUBLESHOOTING Before proceeding with the steps in the following troubleshooting guide, verify the power supply (AC/DC adapter or Fan Control Mod

15 TROUBLESHOOTING PILOT AND BURNER EXTINGUISH WHILE IN OPERATION No LP in tank. Check and refill if necessary. Glass frame assembly not installed c

8 NAILING FLANGE ASSEMBLY & INSTALLATION When installed, nailing flanges provide the minimum 1/4” (6mm) clearance from fireplace sides. 1. Remov

16 CONVERSION KIT INSTRUCTIONS #NCK-DSLMV-S NAT GAS CONVERSION KIT / #LCK-DSLMV-S LP GAS CONVERSION KIT WARNING This conversion kit shall be

17 CONVERSION KIT INSTRUCTIONS NATURAL GAS LP GAS MINIMUM INLET GAS PRESSURE 5” WC (1.25 kPa) (7” WC (1.74 kPa) recommended) 11” WC (2.74 kPa)

18 CONVERSION KIT INSTRUCTIONS FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel q

19 MAINTENANCE Annual cleaning of burner system is required. Vacuum all components thoroughly. The burner assembly

20 www.kozyheat.com Replacement parts are available through your local dealer. Contact them for availability and pricing. REPLACEMENT PARTS LIST CONTR